Critical & Technical Cleaning

Precision cleaning and cleaning validation techniques for systematic and repeatable processes

Introduction

Technical cleaning assumes that behind every cleaning task, no matter how small or simple, a systematic, repeatable, expert approach is applied, relying on detailed scientific knowledge of many possible cleaning techniques, processes, detergent chemistry and training.

Much of the cleaning systems implemented in today’s production plants are based on Cleaning-in-place (CIP) technology, where pipelines and other pieces of plant equipment are cleaned with as little disruption as possible. To achieve minimal disruption and ensure the highest and repeatable cleaning and hygiene standards, the entire cleaning system from spray heads, flow rates, cleaning detergent and cleaning validation will need to be taken as a whole system approach.

But it’s not just concentrating on the cleaning the most critical parts – inside the pipework and equipment – the surrounding areas: walls, floor and exterior surfaces of the equipment that are often neglected.

Futureclean Assured Systems, being totally independent, can deliver a whole system approach to your cleaning and technical cleaning needs, without any bias to a manufacturer or supplier.
Services We Offer

Full and detailed audit

Futureclean Assured Systems can deliver a full and detailed audit of your cleaning procedures, systems, products and equipment, and validation processes. This audit and any work carried out will be conducted in complete independence of any manufacturer.
The audit takes into consideration all environmental requirements, both external and internal and will comply with ISO9000 and ISO14000 requirements.

Futureclean Assured Systems can deliver a complete range of cleaning schedules and cleaning (and hygiene if required) procedures that are compliant with local regulations. Where existing schedules and procedures exist, these will be audited and improved to deliver higher standards whilst still being cost effective.

Cleaning schedules and procedures

Cleaning specifications and operations manuals

Futureclean Assured Systems can produce a detailed set of cleaning specifications that cover procurement, adaption into existing production processes and operations. These specifications are essential to ensure the smooth adoption of new technologies and to ensure a repeatable and predictable outcome.
New or improved cleaning systems to be implemented will be met with new or adapted staff training and operations manuals will be provided to ensure effective and efficient operation in the future.

Futureclean Assured Systems can deliver complete cleaning systems that match cleaning products with cleaning equipment, including complete staff training in the use and all health and safety training. As independent consultants we can survey the global marketplace and deliver unbiased results that provide you the customer with the benefit. Should the need arise, a unique cleaning product can be created, or equipment can be specified and modified to match your exact requirements.

Complete and custom-made cleaning systems

Cleaning Validation and testing protocols

Futureclean Assured Systems can deliver detailed product testing protocols and validation procedures and techniques to exact requirements. These requirements, of course, vary on an individual basis and highly specific to the process.

Sample Projects